Protective inserts for fragile, cosmetic and e-commerce products

Box divider insert dies

Box dividers separate products, reduce scratching and limit impact inside the carton. Correct die tooling keeps slot allowance stable so the insert assembles firmly without tearing.

Slot and fit allowanceReduced damage risk0.05 mm repeat

Where is it used?

Glass, jars, cosmetics, electronics, accessories, pharma and multi-product shipments can use measured divider forms.

  • Cardboard box dividers
  • Jar and bottle separators
  • E-commerce box inserts
  • Cosmetic and accessory partitions

Production benefit of the die

If slot width is wrong, the divider becomes loose or tears during assembly. The die keeps fit tolerance consistent.

  • Consistent slot cutting
  • Fit allowance that speeds assembly
  • Balanced cutting and creasing to reduce waste
  • Same cell count and size on repeat jobs

Quote information

Inside box size and product layout define the die structure.

  • Inside box size
  • Product count and layout
  • Material thickness and flute direction
  • Slot count, depth and height

Common questions

1Is the divider designed by box size or product size?

Both are checked together. The inside box dimensions and product layout are solved in one dieline.

2What happens if slots are too tight?

Assembly becomes difficult and tearing risk increases. Fit allowance is adjusted by material thickness.

3Can you make a sample divider die?

Yes. A die can be prepared for sample or small-batch validation.

Send inside box size and product layout; we will prepare slot, cell and fit allowances for production.

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