Shipping box and heavy packaging dies
Corrugated board cutting dies that cut cleanly without crushing the flute
We manufacture flatbed steel rule dies for corrugated boxes and packaging. The cutting and creasing layout, ejection rubber and waste paths are planned around the board structure, flute direction and press.
Where this die fits
Corrugated board has a fluted core between liners. Its thickness and compression behaviour differ from solid cartonboard, so flute type, direction and the measured board caliper are part of the die specification.
For shipping boxes and heavy packaging, the rule height must suit the flatbed press. Crease geometry, rubbering and waste channels are then reviewed for the actual board sample.
- Shipping boxes and e-commerce packaging
- E, B, C flute and laminated corrugated board
- Large single-piece or multi-up jobs
- Locking packages for heavy products
Checks that control flute direction and crushing
On corrugated board, flute type and direction matter as much as the outer profile. Crease position across the flute, crushing risk, narrow bridges, waste release and rubber hardness are reviewed on the same sample.
- Flute direction and fold strength
- Crush marks and crease pressure
- Waste release and product separation
- Base rigidity on large formats
Board and machine data for a corrugated job
Send flute type, board caliper, open box or part drawing, print-lamination data and machine size. Add the product load and use direction when a fold or carrying edge is critical.
- Flute type and material thickness
- Box dimensions, open dieline and FEFCO code if known
- Weight of product to be carried
- Machine size and quantity
Common questions
1
Why is corrugated creasing difficult?
The crease must compress the board enough to fold while controlling damage to the flute and liners. Flute direction, board caliper, crease geometry and press pressure are considered together.
2
Can large shipping box dies be made?
Yes, if the machine size and base rigidity are suitable.
3
Why does rubbering matter?
Correct rubber hardness helps the board release cleanly without unnecessary crushing.
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